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Home > Passive / Active Backplanes

 

Passive / Active Backplanes

Motherboards are limited to 8 slots. New motherboards only provide PCI slots and do not allow for ISA cards. System repair or upgrade with a motherboard installed requires full system disassembly to access the motherboard.

Chassis Plans Passive and Active Backplanes allow for more than 8 slots (up to 20), a large mix of ISA and PCI 20-slot passive backplaneslots, and easy processor card access. For full PC functionality with the benefit of increased I/O expandability, Chassis Plans' full line of ISA and PCI backplanes are the perfect solution. Available in 4 to 20-Slot options, from ISA to PCI-X PICMG Bus and Passive to Segmentable systems, these unique backplanes combine with Chassis Plans' complete line of Single Board Computers and Industrial Chassis products to create a rugged, reliable platform for hostile operating environments. Chassis Plans passive backplanes are widely used in industries that require I/O expandability, including telecom, instrumentation and process control.

Because of all the different variations in backplanes that can be configured, please call us at 858-571-4330 or e-mail us to discuss your requirement.

Please see the Backplane Primer at the bottom of this page if you have questions about passive backplane useage.

Backplanes

Model
Name
Model
Number
Total
Slots
CPU
Slots
PCI-X Slots PCI Slots ISA
Slots
PCI/ISA
Segments
64-Bit/133MHz 64/100 64/66 64/66 64/33 32/33


PCI-X


BP1/1/2/4/4 S6120-000 12 1 1 2 4 - 4 - - 1


64-Bit PCI/ISA


BP3/16-64 S5696-000 19 1 - - - - 16 - 2 1
BP3/6/4 S6195-000 13 1 - - - 6 4 - 2 1
BP3/2/4/4 S5951-000 13 1 - - - 2 4 4 2 1
BP13/2/4-64 S5786-000 19 1 - - - 2 4 - 12 1


32-Bit PCI/ISA


BP3/16 S5457-000 19 1 - - - - - 16 2 1
BP3/10 S5937-000 13 1 - - - - - 10 2 1
BP8/12 S5635-000 20 1 - - - - - 12 7 1
BP13/6 S5495-000 19 1 - - - - - 6 12 1
BP7/6 S5491-000 13 1 - - - - - 6 6 1
BP17/3 S5498-000 20 1 - - - - - 3 16 1
BP11/3 S5501-000 14 1 - - - - - 3 10 1
BP5/3 S5504-000 8 1 - - - - - 3 4 1


Segmented


BP2S19 S5577-000 19 2 - - - - - 6 11 2
BP2S13 S5574-000 13 2 - - - - - 6 5 2

Backplane Primer

If you are unfamiliar with passive backplanes, this short primer should offer some clarification.

Why Use a Passive Backplane?

Why would you use a passive backplane and Single Board Computer? The three primary reasons are more expansion slots, need for ISA slots, and much lower MTTR (Mean Time To Repair).

Motherboards are limited to 8 slots maximum - at the most. It's getting hard to find even that many. Passive Backplanes can provide up to 20 slots. 20 is the most that will fit within a 17" wide rack mount chassis. You can build a backplane with more than 20 if your chassis is wide enough to accommodate the board.

Intel and Microsoft decreed some time ago that ISA slots will no longer be supported. New motherboards only provide PCI slots. If you have an application that is served by a plug-in I/O which is only available in ISA form factor, you are limited to looking for used or old stock motherboards or switching to a passive backplane. A passive backplane can provide up to 20 ISA slots. However, 1 or 2 of those slots would be occupied by the SBC leaving 18 available ISA card slots.

An SBC can be removed from the system by unplugging the cables, removing one screw, and pulling the card. None of the I/O cards need to be removed. A motherboard is buried under everything else requiring a total system deintegration (disintegration?) to remove the motherboard. All I/O cards have to be removed and all the screws holding the motherboard removed. If your application requires low MTTR, the only option is a total system replacement if you have a motherboard installed, or use an SBC installed in a passive backplane.

A fourth reason would be continued availability of a stable design. Motherboards are consumer commodity items with limited availability. There is no guarantee how long you will be able to continue to source a motherboard. Single Board Computers and Passive Backplanes have much longer product life cycles. For example, in the medical field, FDA approval is expensive. Every time you change a component such as the motherboard, you have to resubmit for approval.

The one negative regarding a passive backplane and SBC is cost. Motherboards are made by the gazillion and are very cheap. Passive backplanes and SBCs are made in much smaller quantities and cost considerably more than a motherboard.

Structure

A Passive Backplane provides the slots, but not the smarts of a motherboard. Various motherboards provide for 1 to 8 I/O card expansion slots. The motherboard also provides the processor, processor support chip sets, memory, I/O, etc. A passive backplane needs the smarts provided by a plug-in Single Board Computer (SBC) to function. A passive backplane with an SBC installed it totally equivalent to a motherboard.

As with motherboards, passive backplanes provide a mix of I/O slots. These can be all ISA, a combination of ISA and PCI, or all PCI. Because of signal loading requirements, backplanes with PCI slots will also provide bridge chips. So, in the true sense of the word, these are not "passive" backplanes, but "active". For simplicity, they are all grouped as "passive" backplanes.

Single Board Computers can be selected with a wide variety of features including processor type and speed, available memory, video, I/O, etc. With regards to a passive backplane, the only concern will be the connection between the SBC and the backplane. An SBC looks like any other plug-in card. Hanging from the bottom will be an ISA connector and maybe a PCI and PICMGpassive backplane connector detail connectors if the board supports PCI. Note that a PCI SBC will work in an all ISA slot backplane. An ISA-only SBC will work in an ISA/PCI backplane but will not provide any PCI support (PCI slots will not be active). The ISA signals are carried on the ISA edge connectors and the PCI signals are carried and controlled by the PICMG edge connectors.

An ISA-only backplane can have the SBC installed in any slot. A PCI backplane will provide dedicated SBC slot(s) and the SBC must be installed in one of these for the system to work.

Segmented Backplanes

Segmented or split backplanes provide for multiple independent SBCs split backplaneto be used in the same backplane. Each SBC has a group of slots dedicated to it. Only power and mechanical support are shared. In theory (and practice), a 20-slot backplane could be split into 10 segments allowing 10 SBCs and 10 I/O cards to be installed in a single 4U chassis. Because the SBCs share power, each SBC cannot be individually turned on/off. However, each SBC can be provided with its own reset switch. Imagine the processing power available with ten 3GHz dual-Xeon SBC's in a single 4U enclosure!

Custom Backplanes

As with our Custom Chassis, Chassis Plans can provide you with custom backplanes with any slot custom pci backplanemix, any number of segments or special mechanical features. It is possible to add circuitry to the backplane to provide functionality not available in a plug-in card or to conserve I/O slots. There is a 50 piece minimum order for custom backplanes and NRE charges will apply. We have over 30 custom designs available with no NRE charges applicable. Contact the Chassis Plans sales department with your custom requirements for a quotation.


Chassis Plans LLC. 8295 Aero Place, Suite 200 San Diego CA 92123
858-571-4330 Fax 858-571-6146 e-mail salesteam@industrial-computer-source.com
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